Intelligent Coal Conveyor Belt Monitoring Solution_Shenzhen Qianhai IntelliUnion Technology Development Co., Lt

Intelligent Coal Conveyor Belt Monitoring Solution

Thermal power fuel conveying systems include coal crushers, belt conveyors and coal feeders. The intelligent coal belt monitoring solution uses wireless sensors, edge gateways and cloud/local platforms to monitor vibration, temperature and speed without wiring, with rapid deployment and intelligent warnings. It addresses high investment, difficult wiring, costly maintenance and delayed detection, improving reliability and reducing unplanned downtime.

Monitoring Challenges

Difficult Wiring, Installation and Retrofit

Numerous dispersed auxiliaries require costly wiring, long construction periods and difficult modifications. Confined spaces, heat and strong vibration make conventional sensors difficult to install and susceptible to damage.

Heavy Dependence on Manual Inspection

Manual inspection produces discontinuous, delayed data and misses early risks, resulting in reactive repairs, high downtime risks and high O&M costs.

Complex Deployment and Weak Warning Capability

Cumbersome installation and configuration prevent rapid mass deployment. Without intelligent analytics, diagnosis depends on experience and warning capability remains weak.

Isolated Data and Closed Systems

Without a unified platform, data is dispersed, management is difficult and O&M is inefficient. Closed interfaces prevent third-party integration and unified data use.

Product Advantages

Online Multi-Parameter Monitoring

Simultaneous triaxial vibration and temperature acquisition provides accurate data for diagnosing typical bearing and rotor faults.

Wireless Deployment Without Cabling

Simple installation and rapid QR-code registration/configuration through the app avoid production disruption and substantially reduce implementation costs.

Flexible Solutions

The WLMon190 connects directly to carrier networks without gateways, suiting distant, dispersed equipment. The WLMon210 uses gateway networking for stable plant-wide coverage. The WLMon200 separates sensing and communication units for flexible installation in confined, hot or highly vibrating locations.