Intelligent Vibrating Screen Monitoring Solution_Shenzhen Qianhai IntelliUnion Technology Development Co., Lt

Intelligent Vibrating Screen Monitoring Solution

Vibrating screens in coal, mining and metallurgy operate under strong excitation, impacts, heavy loads and dust, causing bearing damage, exciter faults, body cracking, looseness and lubrication failure. Manual inspection and experience delay detection; unplanned shutdowns can block material and interrupt production. This solution combines online vibration, temperature, speed and oil monitoring with real-time acquisition, AI diagnosis and early warnings for lifecycle health management, shifting from emergency/scheduled repairs to predictive maintenance and maintaining continuous screening operation.

Monitoring Challenges

Enormous Safety Pressure

The hoisting system is a critical mine passage. Failures threaten lives and production, with brake failure, overwinding/overlowering and rope breakage having extremely severe consequences.

Harsh Operating Environment

Strong continuous vibration and heavy dust cause ordinary sensors to loosen, drift or fail, severely distorting data.

Hidden Faults Are Difficult to Detect

Early bearing wear, exciter abnormalities, loose screen bodies and bolt fatigue lack visible signs, making manual detection difficult and substantially delayed.

Inefficient Manual Inspections

Numerous dispersed measurement points and poor conditions make inspections demanding and prone to omissions, with lengthy localization and troubleshooting.

Product Advantages

Strong Vibration Resistance and High Protection

Dedicated vibration-resistant sensors and reinforced mounting provide high protection against vibration and dust, maintaining long-term stability without disconnection or drift.

Integrated Multi-Parameter Monitoring

Simultaneously monitors vibration, temperature, speed and exciter oil, covering bearings, exciters, screen bodies and drivetrains.

AI-Based Early Warning

Built-in screen fault models accurately identify early unbalance, looseness, bearing defects and gear wear, providing graded warnings to prevent sudden shutdowns.

Built-in screen fault models accurately identify early unbalance, looseness, bearing defects and gear wear, providing graded warnings to prevent sudden shutdowns.

Real-time platform uploads support remote viewing, trends and historical tracing, substantially reducing on-site inspections and improving O&M safety.